TriumF. Test bench for testing CR injectors
Обзор
TRIUMF benches are manufactured with the possibility of retrofitting with a hardware and software complex for encoding Bosch, Delphi, Denso injectors. To encode the Delphi injectors, a device is additionally installed, which allows to create a vacuum in the backleak line of the injector. The set of the vacuum creating device is a gear pump, a venturi tube and an electric motor. The device is installed on the bulkhead, which is located in the lower part of the bench above the cooling unit.
As a working fluid in the test bench, a test liquid of ISO 4113 standard is used. The source of high pressure is a high-pressure fuel pump (HP pump), which has a drive from an asynchronous motor of 4 kW, 1500 rpm. As a feed pump, a gear pump is used, integrated into the injection pump housing and having the same drive.
The vacuum creating device is mounted on a separate gear pump, which is located at the bottom of the bench above the cooler.
For thermostabilization of the test liquid in the tank, the following applies:
- two radiators with forced air cooling for the backleak line from the injection pump and the -backleak line from the pressure accumulator (rail).
- independent cooler with air heat exchanger.
- 1000 W tubular electric heater
Working pressure up to 1800 bar. It is possible to increase the working pressure to 2400 bar.
The bench has an electronic measuring system with the possibility of simultaneous testing of 4 injectors.
The program with test plans is included in the set of delivery. Software updates, including new test plans, are published twice a year and are provided free of charge.
Set of delivery
| Name | Amount |
| *PC with monitor and keyboard | 1 |
| *Software | 1 |
| Injector holder Ø 9 mm | 2 |
| Cable for connecting pressure regulator | 1 |
| Cable for connecting pressure sensor | 1 |
| Universal cable for injectors | 1 |
| Cable for Delphi injectors type 1 | 1 |
| Cable for Delphi injectors type 2 | 1 |
| Cable for Bosch injectors type 1 | 1 |
| Cable for Bosch injectors type 2 | 1 |
| Cable for truck injectors type 1 | 1 |
| Cable for truck injectors type 2 | 1 |
| High pressure line М14хМ14х400 mm | 4 |
| DL-UNI50083 Adapter М14хМ12 mm | 4 |
| Set of adapters for injector backleak | 1 |
| Set of connectors of Denso injector backleak | 1 |
| Doorlock key | 4 |
| Legs | 4 |
* installed on the bench
** optional
Technical data
| Rotation speed | 1500 min-1 |
| Main engine power | 4 kW |
| Number of simultaneously tested injectors | 4 |
| Tank capacity | 30 dm3 |
| Supply voltage | 3x400V/230V~ 50 Hz |
| Valve supply for electronic measurement system of injectors | 24 V |
| Pulsing frequency of the injectors opening | 60 – 1500 min-1 |
| Pulsing duration of the injectors opening | 100 – 3000 mcs |
| Test fluid pressure setting of the test liquid in a range | 0-100±1 degr.С |
| Test fluid overflow temperature control | on each injector |
| Electronic pressure measurement in Rail in a range | 0 – 1800±5bar |
| Rail pressure setting in range | 0 – 1800±5bar |
| **system pressure change in the range | 0 – 2400±5bar |
| Number of measuring sensors | 2 |
| Measuring speed of the measuring unit | 0,01 l/min-0,5 l/min |
| Accuracy of measurement (cars) | no more than 1% |
| Accuracy of measurement (truck cars) 0,15 mm3 — 400 mm3 | no more than 1,5% |
| Resolution of injector measuring unit | ~ 0,1 mm3 /1 cycle (injection) |
| Cooler compressor capacity | 800 Wt |
| Maximum current | 23 A |
| Test liquid heater power | 1000 W |
| Safety screen | polycarbonate 10 mm |
| Dimentions | W 1010, H 1504, D 660 |
| Total weight | 430 kg |
Scheme
Extra
DL-CR50177 Backpressure valve for testing Bosch Piezo injectors
SET OF DELIVERY
1. Valve in the case - 1 piece.
2. Receiver with clamping screw - 1 pc.
3. Teflon tube 80mm - 1pc.
4. Straight fitting 1/8 "x 6mm - 2 pcs.
5. Angular fitting 1/8 "x 6mm - 1pc
DL-CR50210 Backpressure valve for SIEMENS (VDO) injectors
Installed in the return channel of the SIEMENS Common-Rail injector (VDO)
DL-UNF20420L
Set of filters for testing injectors at the TRIUMF test bench
Designed for preliminary cleaning of injectors before testing them on the test bench.
Set of delivery:
1.DL-UNF20300L filter (inlet on the left) - 2 pcs.
2.DL-UNI31427 Adapter 1/8 "х М14х1,5mm - 4 pcs.
3.Quick adapter straight 6x1 / 4 "- 2 pcs.
4.Quick adapter angled 6x1 / 4 ”- 2 pcs.
5.DL-UNI31399 Splitter ¼ "x 1/8" - 1pc.
DL-UNI01792 Set of spanners for TRIUMF stand
It has a convenient and reliable key fixation directly in the test compartment of the test bench.
Scope of delivery: 1.DL-TRF50244 Spanner holder 2.DL-UNI31217 spanner 17x17mm - 1 pc. 3.DL-UNI31219 spanner 19x19mm - 1 pc. 4.DL-UNI31222 spanner 22x22mm - 1 pc.
Attention! All spanner are also sold separately
DL-HEUI0037 Equipment for creating a pressure of 0-8 bar for testing HEUI NF at the TRIUMF test bench
1. 24-DBK-06L Three-way valve 3/8"........................................................................................................1 pc.
2. 26-04020-06 Connecting sleeve 3/8"......................................................................................................1 pc.
3. 13-VMP-06 Safety valve (SV) 3/8".........................................................................................................1 pc.
4. UNI20024 SV mounting bracket to oil filter with 2 screws M16x16mm...............................................1 pc.
5. 13-VRFB04 Throttle 1/4"........................................................................................................................1 pc.
6. UNI31316 SS washer 50x22mm “OIL SUPPLY” (FUEL SUPPLY).....................................................1 pc.
7. 041616005 Support washer, hole diam. 22mm........................................................................................1 pc.
8. UNI30020 Union 1/4"x8mm (discharge to tank from SV)......................................................................1 pc.
9. UNI30859 Union 3/8"x8mm (discharge from SV to tank)......................................................................1 pc.
10. UNI30530 Union 3/8"x3/8" (three-way valve: 2 pc. SV: 1 pc.)...........................................................3 pcs.
11. UNI30363 Banjo bolt 3/8"....................................................................................................................2 pcs.
12. UNI30365 Banjo bolt 1/4".....................................................................................................................1 pc.
13. 12-03-005 Banjo female, diam. 14mm (1/4").........................................................................................1 pc.
14. 34-MA 16-08-14 Quick adapter, elbow, 8mm x 1/4"...........................................................................2 pcs.
15. UNI31036 Special union 3/8"x3/8"x1/8" for supply.............................................................................1 pc.
16. UNI31024 Special union 3/8"x3/8"x for leak-off..................................................................................1 pc.
17. А50051-06-06 Elbow union 3/8"x8mm for special unions...................................................................2 pcs.
18. UNI20016 Pressure gauge bracket.........................................................................................................1 pc.
19. 12-TG63-010 Flanged pressure gauge 0-10 bar ....................................................................................1 pc.
20. UNI30613 Pressure gauge sleeve 1/4"х 1/8" ........................................................................................1 pc.
21. 34-МА12-04-18 Quick adapter, diam. 4mm х 1/8" ..............................................................................1 pc.
22. 34-PTFE-04-250 PVC tube 4mm х 250mm for pressure gauge .........................................................1 pc.
23. Р1331012019-850 PVC tube 8mm х 850mm for drain from throttle to tank.........................................1 pc.
24. T1-1ZTX-06-090 High-pressure fuel line 3/8"x 3/8" L=90 cm..............................................................1 pc.
25. 18-806-008-173 Low-pressure fuel line (LPFL) 8mm L=173cm (SV-Spec. union. "Oil Supply")........1 pc.
26. 18-806-008-155 LPFL 8mm L=155cm (Throttle-Special union "Oil Return").......................................1 pc.
27. 18-806-008-105 LPFL inside diam. 8mm L=105cm (SV-tank)...............................................................1 pc.
28. UNI20021 Washer with marking "FUEL SUPPLY"...............................................................................1 pc.
28. UNI20022 Washer with marking "FUEL RETURN"...............................................................................1 pc.
29. 0540159 Clamps 15mm............................................................................................................................8 pcs.
31. 004636 Screw М3x6mm for pressure gauge mounting...........................................................................3 pcs.
32. 0046435 Screw М4х35mm......................................................................................................................6 pcs.
33. 0083645 Screw М6x45mm+washer+nut for SV mounting.....................................................................2 sets
34. D-GM1504AN Rubber-metal washer 1/4" for banjo bolt on throttle......................................................2 pcs.
35. D-GM1506AN Rubber-metal washer 3/8" for three-way valve..............................................................4 pcs.
ATTENTION! The three low-pressure fuel lines (LPFL, items 25, 26 and 27) can be supplied as a single 433cm LPFL
DL-HEU50221 Adapter for installation of HEUI Caterpillar C7-C9 unit injectors
The adapter includes:
1.DL-HEU31342 Upper part of the housing for the installation of the unit injector and high pressure supply
2.DL-HEU31332 Lower case for low pressure supply
3.DL-HEU50227 Protective shield with polycarbonate cover.
(DL-HEU31333 Polycarbonate protective shield)
(DL-HEU31334 Shield cover)
ATTENTION! All adapter accessories are also sold separately!
ATTENTION! To check the HEUI unit injectors at the TRIUMF, CR-TEST-4E or CRUIS stand, in addition to the adapter, you need equipment for fixing the adapter on the injector holder, connecting hoses, HPT and a cable for connecting the injector.
DL-HEU50223 Adapter for installation of pump injectors HEUI CATERPILLAR 3126B, CATERPILLAR 3126E and FORD 1998-2003 DIESEL 7.3 FUEL INJECTOR 128-6601, AD1831489C1 (INTERNATIONAL)
The adapter includes:
1.DL-HEU31331 Upper part of the housing for the installation of the unit injector and high pressure supply
2.DL-HEU31332 Bottom Housing for Low Pressure Supply
3.DL-HEU31335 Conical pressure washer (2 pcs)
4.DL-HEU50227 Protective shield with polycarbonate cover.
(DL-HEU31333 Polycarbonate protective shield)
(DL-HEU31334 Shield cover)
ATTENTION! All adapter accessories are also sold separately!
ATTENTION! To check the HEUI unit injectors at the TRIUMF stand, in addition to the adapter, you need equipment for fixing the adapter on the injector holder, connecting hoses, HPT and a cable for connecting the injector.
Test set of delivery includes:
1.DL-HEU50240 Set of hydraulic hoses and HPT 400mm 14x14mm
2.DL-HEU50218 Adapter holder with clamping bar for TRIUMF stands.
3.DL-HEU50230 Adapter cable for connection of unit injector.
4.DL-UNI50084 Angle adapter M14
ATTENTION! All accessories are sold separately!
Additional software
С4i -CODE Coding of DELPHI injectors C4i
CASCADE software for coding DELPHI C4i injectors
